Serving a leading chemical fiber wig manufacturer in Guangdong - Twin-screw extruder solves the challenges of \"hair strand uniformity and production capacity\".

Customer Background: A chemical fiber wig enterprise in Guangdong, with an annual output of 5 million wig sets. When producing chemical fiber hair strands with traditional single-screw extruders, the hair strand diameter deviation reached ±0.05mm (industry standard ±0.03mm), and daily capacity was only 8 tons.

Challenges Faced:

Uneven hair strand thickness led to unnatural wig wear, with a customer return rate of 8%;

Low feeding efficiency of the single-screw required frequent shutdowns for cleaning, with energy consumption accounting for up to 40%.

Aipake Solution:

Provided SJ series twin-screw modification extruder + online diameter measurement feedback system:

Twin-screw shear mixing provides more uniform blending, controlling hair strand diameter deviation within ±0.02mm, approaching the texture of real human hair;

Integrated laser diameter gauge real-time adjusts screw speed, increasing capacity to 12 tons/day and reducing energy consumption by 25%.

Results Achieved:

Hair strand qualification rate increased from 92% to 98%, return rate dropped to 2%;

Annual production increased by 1200 tons of chemical fiber hair strands, generating additional sales of 48 million RMB, becoming a designated supplier for Amorepacific.