Rubber Film Cooling Machine -- Efficient Cooling System for Continuous Rubber Mixing Production
I. Product Description
The film cooling machine is a specialized equipment used to cool rubber sheets extruded by the sheeting mill after mastication or mixing. It works in conjunction with the sheeting mill or open mill to directly cool the rubber sheets, achieving continuous mixing and improving production efficiency. The equipment mainly consists of an anti-tack agent application device, a clamping and lifting conveyor belt, a hanging film cooling conveyor device, a cutting and stacking device, a transmission device, and a control system. According to the cooling method, it can be divided into three types: roller type, hanging type, and conveyor belt type.
Detailed Equipment Composition: Anti-tack Agent Application Device: Includes dipping and spraying methods to prevent film adhesion. Clamping and Lifting Conveyor Belt: Transports the film from the sheeting mill to the cooling zone. Hanging Film Cooling Conveyor Device: Cools the film through natural convection or forced ventilation. Cutting and Stacking Device: Available in swing folding continuous and cut sheet stacking forms. Transmission Device: Ensures coordinated operation of all components. Control System: PLC controlled for automated operation.
II. Equipment Advantages (Core Selling Points)
Efficient Cooling: Rapidly reduces film temperature, improves production efficiency
Continuous Production: Seamlessly connects with upstream equipment for continuous operation
Flexible Configuration: Three cooling forms available to suit different production needs
High Degree of Automation: PLC control system reduces manual intervention
Energy Saving and Environmental Protection: Optimized cooling process reduces energy consumption
Stable Product Quality: Uniform cooling prevents film deformation and adhesion
Small Footprint: Compact structure saves production space
Turnkey Service: We provide comprehensive turnkey solutions from equipment selection, installation and commissioning, operator training to after-sales service, ensuring customers can quickly start production and maximize benefits.
III. Technical Parameter Table
| Parameter Name | Specification/Value | Unit | Remarks |
| Cooling Capacity | 800-1500 | kg/h | Depends on ambient temperature and film thickness |
| Cooling Type | Roller/Hanging/Conveyor Belt | - | Selectable based on requirements |
| Film Temp After Cooling | ≤40 | ℃ | At 25℃ ambient temperature |
| Film Width | 600-1200 | mm | Other widths customizable |
| Film Thickness | 5-15 | mm | Adjustable |
| Main Motor Power | 7.5-15 | kW | Determined by model |
| Fan Power | 3-7.5 | kW | Determined by model |
| Equipment Dimensions | 8000×2500×3500 | mm | L×W×H (Hanging type) |
| Equipment Weight | Approx. 5-8 | ton | Determined by model |
IV. Typical Application Formulation Table
| Material Name | Ratio(%) | Function | Remarks |
| Natural Rubber | 40-60 | Base Material | Adjust according to product requirements |
| Synthetic Rubber | 20-40 | Base Material | e.g., SBR, BR, etc. |
| Carbon Black | 25-50 | Reinforcing Agent | Different grades affect performance |
| Silica | 10-30 | Reinforcing Agent | For light-colored products |
| Plasticizer | 5-15 | Softening, Plasticizing | e.g., Aromatic oil, Paraffinic oil, etc. |
| Vulcanizing Agent | 1-3 | Crosslinking Agent | e.g., Sulfur, Peroxides, etc. |
| Accelerator | 0.5-2 | Accelerates Vulcanization | Various types available |
| Antioxidant | 1-3 | Extends Lifespan | Anti-oxidation, Anti-ozone |
| Anti-tack Agent | 1-5 | Prevents Adhesion | Talc, Zinc stearate, etc. |
V. Equipment List
| No. | Equipment Name | Model | Qty | Remarks |
| 1 | Cooling Machine Main Unit | FCC-1000 | 1 unit | Incl. frame, transmission system |
| 2 | Anti-tack Agent Application Device | IAS-01 | 1 set | Dipping or spraying optional |
| 3 | Clamping & Lifting Conveyor Belt | HTC-800 | 1 set | With speed adjustment |
| 4 | Hanging Film Cooling Conveyor Device | CCS-1000 | 1 set | Determined by cooling type |
| 5 | Cutting & Stacking Device | SCF-01 | 1 set | Swing folding or cut sheet optional |
| 6 | Electrical Control System | PLC-S7 | 1 set | Siemens PLC, Touch Screen |
| 7 | Fan System | FS-15 | 1 set | Forced air cooling |
| 8 | Safety Protection Device | SP-02 | 1 set | Emergency stop, guards, etc. |
| 9 | Spare Parts | - | 1 batch | Conveyor belts, blades, etc.+A2 |
VI. Process Flow Chart
Internal Mixer/Open Mill → Hot Film Output→Anti-tack Agent Application Device → Dipping or Spraying Anti-tack Agent→Clamping & Lifting Conveyor Belt → Transport to Cooling Zone→Hanging Film Cooling Conveyor Device → Natural or Forced Cooling→Cutting & Stacking Device → Swing Folding or Cut Sheet Stacking→Finished Film → Collection or Next Process
Note: This is the basic process flow; configuration can be adjusted based on specific production needs.
VII. Application Fields
Waste Tire Recycling: Rubber powder production lines and reclaimed rubber production lines
Conveyor Belt Production Lines: Steel cord conveyor belts, fabric conveyor belts, sidewall belts, etc.
Bicycle, Motorcycle Tire Production Lines (Inner & Outer Tires)
Agricultural Tire, OTR Tire Production Lines (Inner & Outer Tires)
Retreaded Tire Production Lines
Other Rubber Products: Can design and manufacture various mechanical parts and machines as per customer requirements.
VIII. About Us
Headquarters: China, Shandong, Established in 2014
Scale: 3 branch factories, 2 major industrial parks, 100+ employees, 10+ years professional experience
Market Distribution: Domestic Market 35%, North America 9%, South Asia 7%, South America 7%, Eastern Europe 6%, Middle East 5%
Service Commitment:
Quality First: Strictly implement quality management system to ensure product quality
Turnkey Project: Provide full-process services from design to installation and commissioning
Full-process Technical Support: Pre-sales, in-sales, after-sales comprehensive technical support
Customization Service: Support OEM customization to meet different customer needs
Permanent Online Video Technical Support: Remote assistance for quick problem resolution
