Simulation Plant Molding Bone Injection Machine
I. Product Description
The garden simulation plant molding bone injection machine is a high-performance injection molding equipment specially designed for producing various garden simulation plant skeleton structures. Adopting an advanced servo dynamic control system and a high-precision proportional pressure and flow variable displacement pump system,
the equipment ensures the stability, efficiency and energy-saving performance of the production process.
Core Components
Clamping Device: The new-generation clamping device and computer simulation optimized parameters drive the movement of the moving plate, fixed plate and high-rigidity toggle structure, ensuring high strength and fatigue resistance.
Injection Unit: Equipped with a short and powerful dual-cylinder injection system to ensure stable injection movement. The optimized design of the strain-free fixed mold plate and screw assembly helps achieve better plasticizing capacity and effect.
Hydraulic Unit: The high-efficiency, energy-saving and high-precision proportional pressure and flow variable displacement pump system matches the output of the hydraulic system with the power required for the operation of the entire machine.
II. Equipment Advantages (Core Selling Points)
High-performance Servo Dynamic Control System: High response, energy saving, low noise and high control precision
Energy-saving and Efficient: Saves 30%～60% of power compared with fixed displacement pumps
Stable and Reliable: Equipped with a buffer device to ensure smooth mold opening and closing operations without any impact
Easy Operation: Simple computer operation with a molding data storage system
Strong Durability: The thickness of metal parts is superior to similar products, extending the service life of the equipment
Uniform Heating: Ceramic heating circuit for uniform heating and good heat insulation performance
Easy Maintenance: Easy lubrication system, regular cleaning to avoid wear and tear and rupture of cast steel parts
We provide complete turnkey solutions, special formulas and raw material ratio plans, production process technical guidance, and comprehensive after-sales technical support.
III. Technical Parameter Table
| Specification | APK240 |
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| Screw Type | A | B | C |
| Screw Diameter (mm) | 50 | 55 | 60 |
| Screw L/D Ratio (L/D) | 22.2 | 20 | 18.2 |
| Shot Volume (Theoretical) (cm³) | 508 | 593 | 706 |
| Injection Weight (PS) (g) | 462 | 534 | 642 |
| Injection Rate (g/s) | 148 | 179 | 202 |
| Injection Pressure (MPa) | 180 | 160.8 | 128 |
| Screw Speed (rpm) | 0 ~ 180 |
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| Clamping Force (KN) | 2400 |
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| Opening Stroke (mm) | 490 |
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| Space Between Tie Bars (mm) | 530*510 |
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| Maximum Mold Height (mm) | 530 |
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| Minimum Mold Height (mm) | 200 |
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| Ejector Stroke (mm) | 165 |
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| Ejector Force (KN) | 70 |
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| Maximum Pump Pressure (MPa) | 16 |
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| Pump Motor Power (kW) | 18.5 |
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| Heater Power (kW) | 11.65 |
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| Machine Dimensions (L*W*H) (m) | 5.4*1.5*2 |
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| Machine Weight (T) | 7 |
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| Oil Tank Capacity (L) | 340 |
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IV. Formula Table
| Raw Material Name | Ratio (%) | Function | Remarks |
| Polypropylene (PP) | 60-70 | Matrix Material | Provides mechanical strength and toughness |
| Polyethylene (PE) | 10-15 | Toughening Agent | Improves impact resistance |
| Calcium Carbonate (CaCO₃) | 15-20 | Filler | Reduces cost and improves rigidity |
| Masterbatch | 2-5 | Colorant | Provides plant simulation color |
| Antioxidant | 0.5-1 | Stabilizer | Improves weather resistance |
| UV Absorber | 0.5-1 | Stabilizer | Improves UV resistance |
V. Equipment List
| Serial No. | Equipment Name | Specification & Model | Quantity | Remarks |
| 1 | Molding Bone Injection Machine | APK240 | 1 Unit | Main Equipment |
| 2 | Mold System | Customized | 1 Set | Customized according to product requirements |
| 3 | Automatic Feeding System | ALS-500 | 1 Set | Automatic material preparation |
| 4 | Cooling System | WCS-200 | 1 Set | Water circulation cooling |
| 5 | Control System | CCS-100 | 1 Set | Computer control system |
| 6 | Hydraulic System | Integrated | 1 Set | High-efficiency and energy-saving hydraulic unit |
| 7 | Safety Protection Device | Standard | 1 Set | Complies with safety standards |
VI. Process Flow Chart
Injection Molding Process Flow of Garden Simulation Plant Skeleton
Raw Material Preparation: Mix raw materials according to formula ratio → Convey to hopper via automatic feeding system
Preheating and Melting: Raw materials in the hopper enter the heating cylinder → Melt via heater and screw shear heat
Injection Molding: Molten plastic is injected into the mold through the injection system → Pressure holding, cooling and setting
Mold Opening and Part Removal: Mold opens → Ejection system ejects the molded product
Post-processing: Remove gate and burrs → Inspection → Packaging and warehousing
VII. Application Fields
Manufacturing of indoor and outdoor garden landscape simulation plant skeletons, production of simulation plants for commercial space decoration, manufacturing of greening decoration materials for residential communities, production of simulation plants for festival celebration decoration, manufacturing of decoration materials for public places such as hotels and shopping malls, production of simulation plant skeletons for film and television props.
VIII. About Us
A subsidiary of Aipark, specializing in the production of simulation green plants, with rich industry experience and technical accumulation.
Company Overview
Headquarters: Shandong, China, established in 2014
Scale: 3 branch factories, 2 major industrial parks, 100+ employees, 10+ years of professional experience
Market Distribution: Domestic: 35%, North America: 9%, South America/Eastern Europe/Middle East: 7%~5% each
Service Commitments:
Quality first, strictly control product quality
Turnkey projects, providing full-process technical support
Support OEM customization to meet customers' personalized needs
Permanent online video technical support to promptly solve customer problems
