T-Type Twin Screw Extrusion Sheeting Machine -- Professional Rubber Processing Equipment Solution
I. Product Description: The T-Type Twin Screw Extrusion Sheeting Machine is a highly efficient, continuous rubber sheeting equipment, specifically designed to be used in conjunction with internal mixers. This equipment can process the batch-discharged compound from the internal mixer through continuous extrusion and calendering processes to produce uniform, continuous rubber sheets. Compared to traditional open mills, the T-Type Twin Screw Extrusion Sheeting Machine offers higher production efficiency, better automation, and more stable product quality. It can seamlessly integrate with internal mixers and sheet cooling machines to build a complete automated production line.
II. Equipment Advantages (Core Selling Points)
High Efficiency Production: Continuous production, capacity increased by 30%-50% compared to traditional open mills
High Automation: Can be linked with internal mixers and cooling machines for fully automated production
Energy Saving & Environmental Protection: Energy consumption reduced by 20%-30% compared to traditional open mills
Easy Operation: PLC control system, touch screen operation, flexible parameter setting
Stable Product Quality: Uniform extrusion and sheeting, consistent thickness, reduced bubbles and defects
Small Footprint: Compact structure, saves workshop space
Easy Maintenance: Modular design, key components easy to replace and maintain
Turnkey Service: We provide comprehensive turnkey services from equipment selection, installation and commissioning, operation training to after-sales service, ensuring customers can quickly start production and maximize benefits.
III. Technical Parameter Table
| Parameter Name | Specification/Value | Unit | Remarks |
| Screw Diameter | 150 | mm | Customizable as required |
| Screw L/D Ratio | 12:01 | - | Optimized mixing effect |
| Production Capacity | 1200-1900 | kg/h | Depending on material characteristics |
| Main Motor Power | 110 | kW | Frequency control |
| Sheeting Roller Size | Φ600×1200 | mm | Surface hard chrome plated |
| Sheet Thickness | 5-15 | mm | Adjustable |
| Sheet Width | 800-1000 | mm | Adjustable |
| Equipment Dimensions | 6000×2500×2200 | mm | L×W×H |
| Equipment Weight | Approx. 12 | ton | - |
IV. Formulation Table
| Raw Material Name | Ratio(%) | Function | Remarks |
| Natural Rubber | 40-60 | Matrix Material | Adjust according to product requirements |
| Synthetic Rubber | 20-40 | Matrix Material | Such as SBR, BR, etc. |
| Carbon Black | 25-50 | Reinforcing Agent | Different grades affect performance |
| Silica | 10-30 | Reinforcing Agent | For light-colored products |
| Plasticizer | 5-15 | Softening, Plasticizing | Such as aromatic oil, paraffinic oil, etc. |
| Vulcanizing Agent | 1-3 | Crosslinking Agent | Such as sulfur, peroxides, etc. |
| Accelerator | 0.5-2 | Accelerate Vulcanization | Multiple types available |
| Antioxidant | 1-3 | Extend Lifespan | Anti-oxidation, anti-ozone |
| Other Additives | 2-8 | Special Functions | Such as flame retardants, colorants, etc. |
V. Equipment List
| No. | Equipment Name | Model/Specification | Qty | Remarks |
| 1 | T-Type Twin Screw Extruder Main Unit | TSE-150 | 1 set | Incl. motor, gearbox |
| 2 | Sheeting Unit | CP-600 | 1 set | Incl. rollers, gap adjustment |
| 3 | Electrical Control System | PLC-S7 | 1 set | Siemens PLC, Touch Screen |
| 4 | Hydraulic System | HY-50 | 1 set | Provides pressure for sheeting unit |
| 5 | Cooling System | CW-100 | 1 set | Circulating water cooling |
| 6 | Cutting Device | CD-800 | 1 set | Adjustable length cutting |
| 7 | Conveyor Belt | CB-1000 | 1 set | Sheet conveying |
| 8 | Safety Protection Device | SP-01 | 1 set | Emergency stop, guards, etc. |
| 9 | Spare Parts | - | 1 batch | Screws, seals, etc. |
VI. Process Flow Chart
Internal Mixer → Compound Discharge
↓
T-Type Twin Screw Extruder → Continuous Extrusion
↓
Sheeting Unit → Calendering Forming
↓
Cooling Unit → Cooling & Setting
↓
Cutting Device → Fixed Length Cutting
↓
Finished Rubber Sheet
Note: The above is a simplified flow chart; actual production can configure more auxiliary equipment as needed.
VII. Application Areas
Tire Manufacturing: For sheet preparation of components like tread rubber, sidewall rubber.
Rubber Products: Production of conveyor belts, transmission belts, seals, and other rubber products.
Footwear Industry: Production of rubber soles, shoe material sheets.
Automotive Parts: Automotive rubber fittings, vibration damping products, etc.
Engineering Rubber: Engineering rubber products like bridge bearings, expansion joints.
Rubber Recycling: Recycling and reprocessing of waste rubber.
VIII. About Us
Headquarters: Shandong, China, founded in 2014
Scale: 3 branch factories, 2 major industrial parks, 100+ employees, 10+ years of professional experience
Market Distribution:Domestic: 35%,North America: 9%,South Asia: 7%,South America: 7%,Eastern Europe: 6%,Middle East: 5%,Other Regions: 31%
Service Commitment:Quality First, Turnkey Project,Full-process Technical Support,OEM Customization Supported,Permanent Online Video Technical Support.
