Rubber Foot Mat/Floor Mat/Yoga Mat/Mouse Pad Production Line
I. Product Description
This is a specialized production line for manufacturing floor mat products primarily made of rubber, covering core processes such as batching and mixing, calendering/extrusion molding, printing/embossing (optional), vulcanization (cross-linking), cooling, punching/cutting, inspection, and packaging. The products feature high elasticity, anti-slip and wear resistance, sound absorption and shock absorption, comfort and safety, environmental friendliness, and easy cleaning as core advantages. They are characterized by being anti-slip, cushioned, quiet, comfortable, durable, easy to clean, and eco-friendly. They are widely used in ground paving scenarios for homes, gyms, offices, hospitals, industrial workshops, and commercial spaces. According to their use, they can be divided into:
Rubber Mouse Pad: For office and home use.
Rubber Foot Mat: For entrances, kitchens, bathrooms, and around industrial equipment; anti-slip, waterproof, easy to clean.
Rubber Floor Mat: For commercial venues, factories, hospitals, schools, etc.; anti-fatigue, noise reduction, anti-slip.
Yoga Mat / Fitness Mat / Exercise Mat: For fitness, yoga, Pilates, dance, and other sports scenarios; highly elastic, anti-slip, comfortable, eco-friendly.
This production line supports multiple rubber material systems and can produce single-layer/composite layer, flat/embossed/printed, plain/colored, and other rich product forms, adapting to different needs for home, commercial, and professional sports use.
II. Equipment Advantages (Core Selling Points)
Versatile Machine: Supports production of multiple types of rubber mat products like foot mats, floor mats, yoga mats, etc.
Strong Material Adaptability: Suitable for EPDM, NBR, SBR, natural rubber, TPE, PVC rubber composite materials, etc.
Flexible Process: Supports calendering molding, extrusion molding, vulcanization process, optional printing/embossing/punching and other post-processing.
Excellent Elasticity & Anti-slip Performance: Ensures high rebound and strong anti-slip through formula and process control.
Eco-friendly and Healthy: Supports odorless, non-toxic, environmentally friendly rubber materials (e.g., food-grade TPE, eco-friendly EPDM).
High Degree of Automation: Supports automatic temperature control, automatic feeding, online thickness measurement, automatic cutting and winding.
Strong Customization Capability: Supports personalized customization of size, thickness, color, pattern, LOGO, hardness, etc.
Provides Turnkey Service: Equipment + Rubber Formula + Process Technology + After-sales Support.
III. Technical Parameter Table
The following are the main technical parameters of a typical rubber foot mat/floor mat/yoga mat production line.
| Item | Parameter / Description | Unit | Typical Value / Range |
| Product Type | - | - | Rubber Foot Mat / Floor Mat / Yoga Mat / Fitness Mat |
| Line Type | - | - | Calendering/Extrusion Vulcanization Line (Continuous or Batch) |
| Max. Width | - | mm | 600 ~ 2000 |
| Product Thickness | - | mm | 2 ~ 20 (Commonly 3~10) |
| Vulcanization Method | - | - | Platen Vulcanization / Molding Vulcanization / Continuous Vulcanization |
| Vulcanization Temp. | - | ℃ | 140 ~ 200 |
| Line Speed | - | m/min | 1 ~ 10 |
| Total Power | Whole Line | kW | 50 ~ 200 |
| Control Mode | - | - | PLC Automatic / Semi-automatic / Manual |
IV. Formula Table (Common Materials for Rubber Mats)
| Rubber Type | Common Materials | Function & Characteristics |
| EPDM | Weather/Ozone Resistant/Good Elasticity | For outdoor floor mats, anti-slip mats; UV & ozone resistant, long lifespan. |
| NBR | Oil Resistant/Wear Resistant | For industrial, oily environment foot mats; wear & oil resistant. |
| SBR | Wear Resistant/Economical | Cost-effective, for general floor mats, industrial mats. |
| Natural Rubber (NR) | High Elasticity/Soft | For yoga mats, fitness mats; excellent elasticity, comfortable feel. |
| TPE | Eco-friendly/Non-toxic/Soft | For children's/home mats; eco-friendly, odorless, recyclable. |
V. Equipment List (Main Components)
1. Mixer (Internal Mixer / Open Mill) – Mixing rubber and additives.
2. Calender / Extruder – Processing mixed compound into sheet of required thickness and width.
3. Vulcanization Equipment (Platen Press / Molding Press / Continuous Vulcanization Line) – Achieving rubber cross-linking and shaping.
4. Printing/Embossing Unit (Optional) – Surface texturing/pattern printing to enhance slip resistance and aesthetics.
5. Cooling Unit (Water Cooling / Air Cooling) – Rapid cooling and setting.
6. Punching/Cutting Equipment (Rotary Cutter/Die Cutting) – Cutting into finished mats according to size.
7. Haul-off/Winding/Stacking Equipment – Continuous winding or stacking after cutting.
8. Inspection/Packaging Equipment – Checking appearance, dimensions, then packaging.
9. Control System (PLC / Touch Screen) – Automatically controlling various process parameters.
VI. Process Flow Chart (Brief Description)
Typical process flow for rubber foot mat/floor mat/yoga mat/mouse pad is as follows:
Batching & Mixing: Rubber (e.g., EPDM/NBR/SBR/NR/TPE) is mixed uniformly with vulcanizing agents, fillers, anti-aging agents, softeners, pigments, etc., according to the formula ratio in an internal mixer/open mill.
Calendering/Extrusion Molding: The mixed compound is processed into sheets of required thickness and width via a calender or extruder.
Printing/Embossing (Optional): Anti-slip textures or decorative patterns are formed on the surface via embossing rollers or printing equipment.
Vulcanization (Cross-linking): Heated under pressure in a vulcanizer to cross-link rubber molecular chains, obtaining excellent elasticity and strength.
Cooling & Setting: The mat material is rapidly cooled via water or air cooling to fix structure and dimensions.
Punching/Cutting: Cut into finished foot mats/floor mats/yoga mats according to set dimensions.
Inspection / Packaging: Check appearance, thickness, slip resistance, dimensions, then package for storage.
VII. Application Areas
Household: Kitchen foot mats, bathroom anti-slip mats, bedroom yoga mats, living room floor mats, children's play mats, mouse pads.
Commercial: Office floor mats, mall entrance mats, hotel lobby mats, gym yoga mats/fitness mats.
Industrial: Factory workshop foot mats, equipment perimeter anti-slip mats, oil-resistant mats for oily areas.
Medical: Rehabilitation training mats, anti-slip floor mats, hospital room quiet mats.
Outdoor: Camping mats, patio floor mats, balcony anti-slip mats, outdoor fitness mats.
VIII. About Us
Headquarters: Shandong, China, established in 2014.
Market: Domestic 35%, North America 9%, South Asia/South America/Eastern Europe/Middle East each 7%~5%.
Scale: 3 branch factories, 2 major industrial parks, 200+ employees, 10+ years of professional experience.
Service: Quality first, turnkey projects, full-process technical support.
