Synthetic Hair Fiber Extrusion Production Line
I. Product Description
The Synthetic Hair Fiber Extrusion Production Line is a full-process plastic extrusion system specifically designed for producing high-quality artificial hair strands, wig fibers, and monofilaments for hair wefts. This production line uses precision extrusion technology to melt and plasticize plastic raw materials (such as PP, PET), uniformly extrude them through a specially designed T-die, and then undergo processes like cooling and shaping, drawing, and winding to create artificial hair strands with precise diameter, softness, smoothness, and high simulation, making it a key upstream equipment in the wig manufacturing industry.
II. Equipment Advantages (Core Selling Points)
We provide a true "turnkey" overall solution, including not only equipment but also formulations, processes, and after-sales service, ensuring your smooth production startup:
• Complete Equipment: Includes全套 equipment for raw material handling, extruder, die, cooling system, drawing, winding, etc.
• Specialized Formulation: Provides optimized formulations for EPDM (or PP/PET) to ensure filament softness, toughness, spinnability, and dyeability.
• Mature Process: Over 10 years of experience in wig filament extrusion, covering full process control including temperature, speed, die design, drawing, etc.
• Turnkey Service: Equipment + Formulation + Process Technology + After-sales Support, one-stop implementation.
• After-sales Guarantee: Professional team provides installation, training, process debugging, and long-term technical support.
III. Technical Parameter Table
| Item | Parameter |
| Applicable Raw Materials | PP, PET, PE, etc. |
| Extruder Type | Single Screw (Twin Screw Customizable) |
| Screw Diameter | Φ45~Φ90 mm |
| Die Type | T-die (Multi-hole, 50~300 holes) |
| Filament Diameter Range | 0.05~0.2 mm (50~200 μm) |
| Number of Die Holes | 50~300 holes (Customizable) |
| Line Speed | 5~30 m/min |
| Annual Capacity (Reference) | 300~1000 tons |
| Control System | PLC + Temperature Control + Speed Control |
| Cooling Method | Water Trough Cooling (Air Cooling Optional) |
| Winding Method | Automatic/Semi-automatic, Spool or Bobbin |
IV. Formulation Table (Example: PP-based Hair Filament)
| Component | Proportion (%) | Function |
| PP (Polypropylene) | 85~92% | Base Material |
| Flexibility Modifier | 3~8% | Enhance Softness |
| Color Masterbatch | 1~3% | Provide Color |
| Antistatic Agent | 0.5~1% | Reduce Static Electricity |
| Lubricant | 0.2~1% | Improve Processability |
| Brightener (Optional) | 0.3~0.8% | Enhance Gloss |
V. Equipment List (Typical Configuration)
| No. | Equipment/System | Function |
| 1 | Raw Material Mixing & Drying System | Pre-mixing & Dehumidification |
| 2 | Single Screw Extruder | Melting & Plasticizing |
| 3 | T-die (Multi-hole) | Precision Filament Extrusion |
| 4 | Cooling Water Trough | Rapid Cooling & Shaping |
| 5 | Drawing Device | Increase Filament Strength |
| 6 | Winding Machine | Filament Winding |
| 7 | Electrical Control System | Temperature/Speed Control |
VI. Process Flow Chart
[Raw Material Mixing] → [Drying] → [Extruder Melting] → [T-die Extrusion] → [Cooling Trough Shaping]→[Drawing Device] → [Winding Machine] → [Post-processing/Slitting]
VII. Application Areas
• Wig Manufacturing (Full Wigs, Hair Wefts, Hair Extensions)
• Hair Accessories, Cosplay, Film/Theater Props
• Personalized Custom Hair Products
• Medical Auxiliary Wigs
• Market Distribution: Domestic: 35% • North America: 9% • South Asia/South America/Eastern Europe/Middle East: 7%~5% each
VIII. About Us
Headquarters: Shandong, China,Established: 2014 (Focus on plastic extrusion equipment for 10+ years)
Enterprise Scale: 3 branch factories, 2 major industrial parks, 100+ employees
Service Principle: Quality First, Turnkey Projects, Full-process Technical Support
