Precast Rubber Track Equipment Production Line
Factory prefabricated rolls, rapid on-site installation, controllable quality, efficient construction
I. Product Description
The precast rubber track equipment is a specialized production line used for manufacturing precast rubber tracks. It produces rolls by mixing various rubbers and other raw materials in the factory, which are then directly installed at the construction site. This production method effectively controls track quality and reduces on-site construction intensity.
The precast rubber track equipment, from rubber mixing, calendaring, (laminating), vulcanization, until cutting and winding, all equipment is manufactured and supplied by our company. The equipment enables automatic feeding, (automatic laminating), embossing, continuous vulcanization and setting at atmospheric pressure without interruption, cooling, fixed-length cutting, and winding. The equipment operates continuously, ensuring the stability of track performance and the controllability of quality. Process characteristics: Continuous and efficient process, high degree of automation, stable and controllable product quality, low energy consumption, simple operation, achieving fully automated production from raw materials to finished products.
High Quality: Uses high-quality rubber materials with excellent wear resistance, weather resistance, and anti-slip properties, long service life, not easily affected by the environment.
Convenient and Fast: Prefabricated in the factory and transported directly to the site for installation, no need for extensive on-site construction, saving time and labor costs, quick to put into use.
Economical and Practical: Standardized production improves efficiency and quality stability, reducing maintenance costs in the long run, an economical and practical choice.
Environmentally Friendly and Healthy: Uses non-toxic, odorless environmentally friendly materials, contains no harmful substances, harmless to human health and the environment, a safe and healthy sports field material.
Application Prospects: Based on the above advantages, precast rubber tracks have been widely used domestically and internationally, becoming an important choice for plastic track construction. Can be customized according to different needs and site characteristics to meet the requirements of different sports projects and usage.
II. Equipment Advantages (Core Selling Points)
Provides turnkey services, we offer customers comprehensive turnkey project solutions, including:
Equipment Supply: Provides a complete set of production line equipment, ensuring stable and reliable equipment performance.
Specialized Formulations: Provides optimized rubber material formulations based on customer needs.
Process Technology: Provides complete production process flow and technical guidance.
After-sales Support: Provides installation and commissioning, operation training, and long-term technical support services.
Value-added Services: Supports OEM customization, permanent online video technical support, ensuring worry-free production for customers.
III. Technical Parameter Table
| Parameter Name | Technical Indicator | Unit | Remarks |
| Production Line Speed | 2-8 | m/min | Adjustable |
| Applicable Track Thickness | 8-15 | mm | Customizable |
| Applicable Track Width | 1200-1500 | mm | Standard Specification |
| Internal Mixer Capacity | 75-110 | L | Efficient Mixing |
| Calender Specification | Φ610×1730 | mm | Precision Calendering |
| Vulcanization Method | Hot Air Continuous Vulcanization | - | Atmospheric Vulcanization |
| Vulcanization Temperature | 160-180 | ℃ | Adjustable Control |
| Control System | PLC+Touch Screen | - | Intelligent Control |
| Total Power | 180-250 | kW | According to Configuration |
| Overall Dimensions | 45×8×5 | m | L×W×H |
IV. Formulation Table
| Raw Material Name | Ratio (Parts) | Function | Supplier |
| EPDM Rubber | 100 | Base Material | Import/Domestic Optional |
| Polybutadiene Rubber | 20-30 | Toughening Modification | Domestic Well-known Brand |
| Carbon Black | 50-70 | Reinforcing Filler | N330/N550 |
| Silica | 10-20 | Reinforcing & Whitening | Precipitated |
| Plasticizer | 15-25 | Improve Processability | Environmentally Friendly Type |
| Vulcanizing Agent | 1.5-2.5 | Crosslinking & Curing | Sulfur/Peroxide |
| Accelerator | 1.0-2.0 | Accelerate Vulcanization | Multiple Compound |
| Antioxidant | 1.0-2.0 | Anti-aging/Anti-oxidant/Anti-ozone | Import/Domestic Optional |
| Colorant | 3-8 | Product Coloring | According to Customer Requirements |
| Other Additives | 5-10 | Special Functions | Flame Retardant, Softener, etc. |
Formulation Note: The above is a general formulation. Specific ratios can be adjusted according to customer requirements for product performance, providing customized formulation services.
V. Equipment List
| No. | Equipment Name | Model/Specification | Qty | Main Function |
| 1 | Automatic Batching System | AP-1000 | 1 set | Automatic Raw Material Weighing & Conveying |
| 2 | Internal Mixer | MN-75/110 | 1 unit | Rubber Mixing & Plasticizing |
| 3 | Open Mill | XK-450 | 2 units | Compound Preheating & Refining |
| 4 | Three-Roll Calender | SY-3R610 | 1 unit | Compound Calendering & Forming |
| 5 | Laminating Device | FH-1500 | 1 set | Multi-layer Laminating (Optional) |
| 6 | Embossing Device | YH-1500 | 1 set | Surface Embossing Treatment |
| 7 | Continuous Vulcanization Oven | LH-25M | 1 set | Atmospheric Continuous Vulcanization |
| 8 | Cooling Device | LQ-15M | 1 set | Product Cooling & Setting |
| 9 | Haul-off Unit | QY-1500 | 1 unit | Stable Product Haul-off |
| 10 | Fixed-length Cutting Machine | DC-1500 | 1 unit | Fixed-length Cutting |
| 11 | Automatic Winding Machine | ZJ-1500 | 1 unit | Finished Product Automatic Winding |
| 12 | Electrical Control System | PLC Control | 1 set | Whole Line Automatic Control |
VI. Process Flow Chart
Raw Material Preparation & Automatic Batching → Internal Mixer Mixing → Open Mill Refining & Preheating → Three-Roll Calender Calendering & Forming → Laminating Device Multi-layer Laminating (Optional) → Embossing Device Surface Treatment → Continuous Vulcanization Oven Vulcanization & Setting
→ Cooling Device Cooling → Haul-off Unit Haul-off→ Fixed-length Cutting → Automatic Winding & Packaging
VII. Application Fields
Main Application Scenarios:
School Sports Fields: Primary and secondary schools, universities, various school tracks and fields, playgrounds.
Stadiums and Gyms: Professional stadiums, training bases, competition venues.
Community Fitness Places: Community sports fields, fitness trails, public activity areas.
Professional Training Bases: Athlete training grounds, sports school training fields.
International Event Venues: Olympic Games, Asian Games, and other international competition venues.
Leisure and Entertainment Venues: Parks, playgrounds, fitness clubs.
Customization Services: Can provide customized track products with different colors, thicknesses, widths, and performances according to different application scenarios and customer needs.
VIII. About Us
Headquarters: Shandong, China,Established: 2014,Company Scale: 3 branch factories, 2 major industrial parks, 100+ employees, 10+ years of professional experience.
Market Distribution:Domestic Market35%,North American Market9%,South Asian Market7%,South American Market7%,Eastern European Market6%,Middle East Market5%
Service Philosophy
Quality First: Strictly implement ISO9001 quality management system to ensure stable and reliable product quality.
Turnkey Project: Provides full-process services from equipment selection, installation and commissioning to technical training.
Full-process Technical Support: Pre-sales consultation, in-sales guidance, after-sales guarantee, providing lifelong technical service.
Customization Service: Supports OEM customization, provides personalized solutions according to customer needs.
Permanent Online Video Technical Support: 7×24 hours online technical support, quick response to customer needs.
